I. Flatness Inspection: Ntsuam xyuas tag nrho cov flatness ntawm qhov chaw ua hauj lwm
Thawj qhov yuav tsum tau xyuas tom qab kho yog qhov flatness ntawm qhov chaw ua haujlwm, uas yog qhov tseem ceeb los xyuas kom ruaj khov workpiece clamping.
1. Siv 00- qib choj phaj nrog qib hluav taws xob sib dhos lossis laser flatness meter los ua ib qho kev soj ntsuam tag nrho, npog cov kab ntev, hla, thiab kab pheeb ces kaum.
2. Ntsuas ntawm 1000mm ib ntus. Siv software kom haum rau cov ntaub ntawv thiab tsim kom muaj ib qho kev ua yuam kev hauv huab huab los txiav txim siab seb puas muaj kev nyuaj siab hauv zos lossis warping.
3. Cov qauv lees txais: Feem ntau, qhov kev ua yuam kev flatness yuav tsum tsawg dua lossis sib npaug li 0.1mm / m; rau precision- qib platforms, nws yuav tsum tsawg dua los yog sib npaug rau 0.05mm / m.
4. Yog tias pom muaj ib qho tawm ntawm - ntawm - thaj chaw kam rau ua, lub chaw ua haujlwm yuav tsum raug xa rov qab mus rau cov txheej txheem kev sib tsoo lossis kev sib tsoo zoo rau kev kho hauv zos.
II. Qhov Qhov Sib Nqus thiab Kev Tshawb Xyuas Qhov Tseeb: Ua kom muaj kev sib raug zoo hauv kev rov ua dua
Kev xeb feem ntau tshwm sim ntawm cov npoo ntawm qhov chaw; geometric qhov tseeb ntawm lub qhov system yuav tsum tau xyuas tom qab kho.
1. Siv lub siab -txheej txheem mandrel (H7 qib) thiab dial taw qhia los ntsuas qhov nruab nrab qhov sib txawv ntawm qhov nyob ib sab, ua tib zoo saib xyuas cov qhov uas tau kho xeb.
2. Xaiv ntau pawg siv qhov hauv lub platform thiab siv "kev siv txuas ntxiv txoj kev" los sib piv cov ntsiab lus los ntawm qhov taw tes, kom ntseeg tau tias lub qhov nyob deb ntawm qhov kam rau ua yog tswj tsis pub dhau ± 0.05mm.
3. Rau cov ntaub ntawv siv vuam robotic, nws raug nquahu kom siv lub tshuab ntsuas kev sib koom tes los ua qauv rau txhua qhov haujlwm ntawm lub qhov thiab tso tawm cov ntaub ntawv sib txawv ntawm qhov sib koom ua ke thiab qhov tseem ceeb theoretical.
4. Tsis txhob siv cov pins uas hnav los ua cov cuab yeej tshuaj xyuas kom tsis txhob muaj kev txiav txim siab.
III. Perpendicularity thiab Parallelism Inspection: Xyuas kom tseeb 3D Spatial Positioning
Yog tias qhov kev kho mob muaj xws li sab lossis kev txhawb nqa, kev sib raug zoo ntawm txhua qhov chaw ua haujlwm yuav tsum tau kuaj xyuas.
1. Siv 90℃precision square nrog rau qhov ntsuas qhov ntsuas lossis lub laser tracker los ntsuas qhov perpendicularity ntawm lub ntsej muag kawg ntawm lub rooj saum npoo, yuav tsum muaj qhov yuam kev tsawg dua lossis sib npaug ntawm 0.05mm / 100mm.
2. Rau ntau-fab 3D platforms, tshawb xyuas qhov sib luag ntawm qhov chaw tawm tsam kom tsis txhob muaj kev sib raug zoo thaum lub sijhawm nthuav dav.
IV. Surface Roughness Inspection: Tiv thaiv kev cuam tshuam ntawm kev sib cuag ruaj khov
Kev sib tsoo lossis polishing kho tuaj yeem hloov kho qhov chaw tiav; Nws yog ib qho tsim nyog kom paub meej tias nws puas ua tau raws li tus qauv tsim qauv.
1. Siv lub ntsuas qhov roughness meter los ntsuas qhov ntsuas hauv qhov chaw kho. Tus nqi Ra feem ntau yuav tsum tswj tsis pub dhau tsawg dua lossis sib npaug li 3.2μm, thiab rau ultra- cov platforms precision, Tsawg dua lossis sib npaug li 1.6μm.
2. Ntxim qab heev (Ra<0.8μm) may reduce friction, while excessive roughness affects contact point density, both detrimental to stable clamping.
V. Dynamic Verification: Simulating cov xwm txheej siv tiag tiag
Ntxiv nrog rau qhov kev ntsuas zoo li qub, nws raug pom zoo kom ua cov kev sim clamping rau kev kuaj xyuas:
1. Txhim kho ib qho kev ua haujlwm zoo thiab ua tiav cov txheej txheem vuam tag nrho, saib seb cov neeg hlau txoj kev yog du thiab seb puas muaj kev sib tsoo los yog offset tswb.
2. Tom qab disassembly, re-clamp tib lub workpiece thiab xyuas qhov repeatability ntawm weld txoj hauj lwm; qhov sib txawv yuav tsum tsawg dua los yog sib npaug rau 0.1mm.
Cov kauj ruam no zoo txheeb xyuas cov teeb meem zais xws li "cov ntaub ntawv tsim nyog tab sis tsis siv rau hauv kev xyaum."
VI. Tsim cov ntaub ntawv xeem rau kev tswj xyuas traceable
Daim ntawv tshaj tawm yuav tsum raug tsim tom qab txhua qhov kev xeem raug, suav nrog:
Lub sijhawm ntsuas, qhov ntsuas kub thiab av noo (pom zoo ntawm 20 ± 5 degree)
Qauv qauv thiab calibration xwm txheej
Kev ntsuas cov ntaub ntawv thiab cov txheej txheem dhau / tsis ua tiav
Kev sib piv ua ntej thiab tom qab kho
